PROFINET Agent
Efficient commissioning with “Agent Blond”
Optimize your commissioning processes with the PROFINET Agent
In complex machinery and plant engineering projects, efficient and timely commissioning is essential. However, in reality, disturbances often occur during commissioning due to the bathtub curve effect, which requires quick responses. The challenge is to quickly identify the cause and address it. The "Agent Blond" provides the solution for a more structured and optimized commissioning process. Discover how "Agent Blond" transforms your commissioning and drives your business forward sustainably.
Bathtub effect
What is "Agent Blond"?
By detecting even the smallest disturbances in the network, the "Agent Blond" can report all necessary information for quick error analysis to the PLC. These yellow notifications give the commissioning engineer the opportunity to have all the information at hand when the first disturbance occurs, enabling better and more targeted decisions for troubleshooting. As a result, typical troubleshooting measures during commissioning are minimized.
"Agent Blond" revolutionizes network commissioning in machine engineering. Through proactive fault detection and precise troubleshooting, we enable a more efficient and cost-effective commissioning process. This increases plant availability, provides long-term cost savings, and enhances overall fault tolerance. "Agent Blond" is the solution for companies that want to optimize their commissioning processes and remain competitive.
- Statement by Frank Lehmann, Head of Product Management, Indu-Sol
"Agent Blond" revolutionizes network commissioning by:
- Up to 50% Time and Cost Savings: Efficient fault detection and resolution significantly reduce commissioning time and lower costs.
- Structured Commissioning Process: Transition from reactive troubleshooting to proactive fault prevention and resolution.
- Long-term Cost Reduction: By optimizing the network infrastructure and reducing downtime, you contribute to sustained cost savings.
- Increased Plant Availability: Minimize unplanned outages and enhance the productivity of your plants through better process control.
Product Details
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Exciting Interview on the Topic
Learn in our interview with Frank Lehmann, Head of Product Management at Indu-Sol, how the PROFINET Agent helps companies optimize network commissioning processes, reduce costs and downtime, and ensure long-term network stability.
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Optimizing Network Commissioning with the PROFINET Agent - Interview with Frank Lehmann,
Head of Product Management
Hello Frank, thank you for being here today to talk about the PROFINET Agent. Can you first explain one of the main challenges during network commissioning?
Of course, Rogèr. One of the biggest issues during network commissioning is the massive cluster of faults that occur at the beginning of complex projects. This phenomenon is vividly illustrated by the bathtub curve, which shows that the fault rate is initially very high and then decreases over time. If these initial disturbances were detected in the early phase, before an unplanned plant shutdown occurs, the resulting costs and time losses could be prevented. This makes it easier to ensure project success in a more structured manner.
Frank Lehmann, Head of Product Management
Rogèr Costa, Head of MarketingThe bathtub curve is an interesting representation to understand these challenges. How does the PROFINET Agent – which you also refer to as "Agent Blond" – address the high fault rates?
"Agent Blond" was specifically developed to help machine and plant engineering companies efficiently and cost-effectively manage the initial rise in faults during the commissioning phase. PLCs only offer two indicators: green for operational and red for stopped. Beyond these, the PLC doesn’t provide insights into the underlying issues that might cause system failure. This is where the PROFINET Agent comes into play, introducing a third yellow indicator. The yellow signal warns commissioning engineers of potential faults before they lead to full outages, allowing proactive measures to be taken rather than reacting after the fact.
That’s a significant improvement. Could you elaborate on how the yellow indicator offers both financial and time-saving benefits during commissioning?
Certainly. The introduction of the yellow indicator allows the PROFINET Agent to detect network faults early. This early warning system means that problems can be resolved quickly and precisely, reducing the frantic and often costly replacement of components. As a result, companies can save up to 50% in both time and costs during the commissioning phase. This not only accelerates the project timeline but also minimizes resource consumption, providing clear cost savings.
The integration of the PROFINET Agent seems to be a turning point. How does the “Agent Blond” technology differ from that of a conventional PLC in terms of functionality and reliability?
The PROFINET Agent uses advanced PROFINET sensor technology to continuously monitor network integrity. Unlike traditional PLCs, which only display operational status, "Agent Blond" performs real-time analysis to detect even the smallest network anomalies. It provides detailed diagnostics that enable targeted troubleshooting. This proactive approach ensures higher fault tolerance and significantly reduces the likelihood of unexpected downtimes, improving the overall stability of the network.
Many machine and plant engineering companies are increasingly concerned with business expansion and better customer integration, for example, through service agreements. How can the PROFINET Agent fit into current service-level agreements between contractors and operators?
"Agent Blond" was designed to complement existing service agreements and enhance the roles of contractors and operators. Through continuous monitoring and proactive fault detection, it improves the cooperative efforts defined in the SLA. This integration ensures that both parties can maintain optimal network performance, reduce operator burden, and provide contractors with valuable data.
For companies considering the PROFINET Agent, what specific benefits can they expect beyond the initial commissioning phase?
Beyond commissioning, "Agent Blond" continues to provide value during the operational phase by ensuring the ongoing health of the network infrastructure. Its proactive monitoring capabilities help maintain high network availability and performance, prevent unexpected downtime, and extend the lifespan of equipment. This long-term reliability leads to sustained productivity and cost savings, making it a valuable investment for any machine or plant engineering company.
Can you share real-world scenarios or hypothetical use cases where the PROFINET Agent made a significant impact?
Although we are still in the early stages and building up our reference base, we can imagine several scenarios where the PROFINET Agent would be highly beneficial. For example, in a large manufacturing plant commissioning a new production line, "Agent Blond" could detect a network fault before it halts the production process. This would prevent costly downtime and ensure that the production line operates smoothly from the start.
Finally, what steps can interested companies take to learn more about the PROFINET Agent and integrate devices into their commissioning processes?
Interested companies can start by downloading our brochure and technical datasheet available on our website. Additionally, we offer technical assistance with our network experts to discuss how "Agent Blond" can be tailored to their specific needs. We will also host webinars in the future, where companies can see the PROFINET Agent in action and fully understand its potential. We encourage them to get in touch and explore how they can significantly accelerate their network commissioning processes.
Thank you, Frank, for the insightful information about the PROFINET Agent. It is clear that this technology has the potential to significantly improve operations during the commissioning phase.
Thank you, Roger. It was a pleasure to talk about the PROFINET Agent and its benefits.